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04/08/2025

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Instructions for strapping tools – explained step by step

Whether in logistics, warehousing, or production – when it comes to securely bundling packages, pallets, or boxes , strapping tools for PET & PP strapping or strapping tools for textile strapping are indispensable. Manual strapping tools, in particular, offer a flexible and cost-effective solution for small to medium-sized packaging tasks. This article provides clear strapping tool instructions with practical tips . We also provide a compact strapping tool explanation as well as tips for safe handling and maintenance .

What is a strapping tool? – A brief explanation

A strapping tool is a tool for securing loads using strapping . It tensions the strap, fixes it mechanically or thermally, and then cuts it . Depending on the design, a distinction is made between:

  • Manual strapping tool – ideal for mobile use without power
  • Semi-automatic strapping tools – for small series
  • Fully automatic machines – for industrial applications
In this strapping machine explanation, the focus is on the operating instructions for manual strapping machines , which are particularly suitable for simple applications.

Structure of a manual strapping device

A typical manual strapping tool consists of the following components:

  • Tension lever – for tightening the strap
  • Cutting mechanism – for cutting the tape
  • Tape guide – for safe insertion
Most machines are designed for PP (polypropylene) or PET (polyester) strapping . The operating instructions for a manual strapping tool should therefore always indicate the appropriate strap types and closures .

Strapping tools in the Sandax online shop

Combined strapping tool for 13mm PP straps
Tensioning device and sealing pliers are included in this band tensioner for 13mm PP bands with sleeve closure combined. Customs tariff number: 82055990

From €110.67*
ITATOOLS cordless strapping tool ITA-20
ITATOOLS battery strapping tool ITA-20 for PP and PET straps with strap widths of 12 - 16mm and strap thicknesses of 0.5 to 1.05mm, with 14.8V / 2.0 Ah lithium-polymer battery and charger, maximum tension force 2,200Nm, one-hand operation , Friction closure (friction welding process), weight with battery approx. 3.8 kg Dimensions: (L x W x H) 318 x 130 x 183 mm Serial number:

€1,963.50*
ITATOOLS cordless strapping tool ITA-21
ITATOOLS battery strapping tool ITA-21 for PP and PET straps with strap widths of 16 - 19mm and strap thicknesses of 0.7 to 1.27mm, with 14.8V / 3.0 Ah lithium-polymer battery and charger, maximum tension force 3,500Nm , one-hand operation , Friction closure (friction welding process), weight with battery approx. 4.0 kg Dimensions: (L x W x H) 318 x 130 x 183 mm Serial number:

€2,320.50*
CoMag PP MKUD - manual strapping tool with sealing sleeve magazine for PP straps
49 x 11 x 17 cm Band width: 16mm Thickness: 0.80mm Tape type: Polypropylene (PP) tape Closure: Crimp closure with sleeve Closure shape: central ® PP stacked, open, smooth - Strapping tool with easy handling - time-saving simple work due to the automatic sleeve feed - large clamping capacity - reliable crimp closure via special central ® PP magazine closure sleeve - Closure strength over 75% of the band strength

€0.00*
Manual strapping tool for plastic strap 12-13 mm
The Sandax manual strapping tool is the perfect choice for anyone looking for a cost-effective, flexible, and reliable strapping solution. This high-quality combination tool was specially developed for processing PP and PET strapping with a width of 12–13 mm and a strap thickness of 0.5–1 mm . Thanks to its robust construction and integrated clamping and locking function, it enables fast and precise workflows – ideal for daily use in logistics companies, production facilities, shipping departments or in retail. Whether you want to secure boxes, pallets, machines or other transport goods : This tensioning tool ensures stable and durable strapping that reliably protects your goods. Technical details at a glance Suitable band width : 12–13 mm Suitable band thickness : 0.5–1 mm Suitable materials : PP (polypropylene) and PET (polyester) straps Closure type : sleeve closure (with metal sleeves, type 133007KUOR) Device type : Combination device with integrated clamping and locking function Customs tariff number : 84224000 Application : Packaging, logistics, industry, shipping Your benefits at a glance ✅   All in one device : The combined clamping and locking function saves you time and reduces your workload. ✅    Suitable for PP and PET strapping : Maximum flexibility as you can use both plastic polypropylene and polyester straps. ✅    High tension force, stable strapping : reliably secures pallets, packages, machines and other transport goods for storage and transport. ✅    Ergonomic and easy to use : The manual clamping tool fits comfortably in the hand and allows for comfortable work even during longer periods of use. ✅    Robust and durable : The strapping tool is made of high-quality materials and is designed for continuous use in commercial applications. ✅    Economical solution : No expensive machines or power connections required – ideal for small to medium-sized packaging lines or as a mobile device in the factory. Typical applications for the manual strapping tool Logistics and forwarding : strapping of pallets, containers or cardboard boxes for shipping. Industry and production : bundling of raw materials, products or components. Retail and mail order : packaging of goods for delivery to final customers. Crafts and construction : Securing materials and machinery for transport. Warehousing : Preparation of goods for storage or internal transport. Instructions for use of the manual strapping tool 1️⃣ Place plastic tape around the package. 2️⃣ Insert the strap end into the strapping tool. 3️⃣ Use the tension lever to create the desired tension. 4️⃣ Press the sleeve lock to firmly connect the strap ends. 5️⃣ Cut the ribbon and you’re done! Tip : Use genuine Sandax strapping and sealing sleeves to ensure maximum performance and compatibility. Why Sandax is the right choice For years, Sandax has stood for quality, innovation and practicality in packaging technology and load securing . Our products are valued by professionals in industry, trade, and logistics – because they simply work, are reliable, and perform under real conditions. With the manual strapping tool, you are investing in a tool that will noticeably simplify your everyday work. 👉 Don’t wait any longer and secure your packaging processes now – with a professional, durable clamping tool from Sandax !

€708.05*
Signode battery strapping tool BXT3-19, for 16-19mm strap widths
The Signode BXT3-19 battery-powered strapping tool is the perfect solution for companies that need to strap large numbers of particularly heavy packages safely and efficiently every day . As the successor to the proven BXT2, the tool sets new standards in terms of ease of use, reliability, and performance . This strapping machine from Signode was developed for the highest demands in industry, logistics and shipping – wherever PET strapping or PP strapping with a width of 16-19 mm is used. Whether in pallet logistics , steel trading , or machine packaging – with the Signode BXT3-19 strapping tool, you can secure your products quickly, powerfully, and with high repeatability . Thanks to its battery operation , you can work wirelessly and flexibly – without compressed air or a power connection. Technical product details at a glance Model : Signode BXT3-19 Strap widths : 16 – 19 mm (for PET & PP strapping) Band thickness : 0.8 – 1.3 mm Closure type : Friction closure / friction welding closure (welding without closure sleeves) Clamping force : 1,300 – 4,500 N (adjustable) One-handed operation : possible Extras : Soft clamping mode Operating modes : Manual, semi-automatic, fully automatic Display : LED display with soft-touch control Battery : 18 V Li-Ion (Bosch Professional), 4.0 Ah Charging time : approx. 30–60 minutes Strappings per battery charge : up to 400 strappings (depending on strap and settings) Device weight : approx. 4.3 kg (including battery) Dimensions (L x W x H) : approx. 370 x 141 x 135 mm Accessories : Incl. 1 battery and quick charger Manufacturer : Signode – global market leader for strapping technology Advantages of the Signode BXT3-19 battery-powered strapping tool ✅ Maximum mobility thanks to battery operation : With the powerful 18 V lithium-ion battery, you can work anywhere, wirelessly and efficiently – ideal for use directly on the packaging line or in the warehouse. ✅ Versatile application with three operating modes : Choose between manual, semi-automatic or fully automatic strap tensioning and welding as required – with just the push of a button. ✅ Intuitive operation with LED display : The user-friendly interface with soft-touch buttons and display allows easy adjustment of clamping force and welding time – can also be operated with gloves. ✅ Highest clamping force for heavy packages : With a clamping force of up to 4,500 N, the device reliably secures even heavy or bulky products - ideal for the wood, steel or machine industries. ✅ Friction welding technology – completely without sleeves : The Signode strapping machine works with a low-wear friction welding process, which makes additional sleeves unnecessary – this saves costs and speeds up the packaging process. ✅ Repeatable results for process reliability : The automatic control ensures consistent results with every strapping – this reduces errors and increases packaging quality. Typical applications of the Signode battery strapping tool BXT3-19 Industry & Mechanical Engineering : Securing large parts, machines, pipes, containers or machine parts Logistics & Shipping : pallet securing, load securing , parcel and bundle packaging Timber & building materials trade : strapping of timber packages, stones, pipes or building materials Metal processing & steel trading : Bundling of raw materials or fixing heavy metal parts Scope of delivery 1 × Signode BXT3-19 battery -powered strapping tool 1 × 18 V Li-Ion battery (4.0 Ah, Bosch Professional) 1 × Fast charger Buy Signode strapping tools now at Sandax The Signode BXT3-19 battery-powered strapping tool is the right choice for anyone who values reliable technology, ease of use, and maximum mobility . Benefit from high clamping force , fast work cycles and ergonomic handling – without any compromises.

€3,082.10*

Strapping tool instructions – step by step

Here follows the practical strapping tool instructions for the safe use of a manual strapping tool:

1. Preparation

  • Choose the right strapping band.
  • Cut a piece of tape of sufficient length – it must be able to completely enclose the package.
  • Place the strap under the package and guide the ends upwards.

2. Insert tape

  • Insert both ends of the tape into the device according to the markings.
  • The active band strand is usually passed through the device first, followed by the loose end.

3. Tension

  • Operate the tensioning lever until the strap is taut around the packaged goods.
  • Make sure the strap does not twist or slip.

4. Close

  • Place a clasp on both ends of the ribbon.
  • Press the locking mechanism or operate the squeeze device.
  • For devices with friction welding, the fixing is achieved by heat and pressure.

5. Cutting

  • Use the integrated cutting mechanism to cleanly cut off the excess tape end.
  • Remove the device carefully.

Safety instructions for operation

The operating instructions for strapping tools should always be observed – especially with regard to:

  • Hand protection when clamping and cutting
  • Regular checking of the clamping force
  • Cleaning the cutting and clamping mechanism
  • Use only for suitable tape and seal types
An improper device can not only endanger the package but also lead to injuries.

Advantages of a manual strapping tool

  • No electricity required → can be used anywhere
  • Low acquisition costs
  • Easy maintenance
  • Robust and durable
With the correct application according to the operating instructions, many packaging tasks can be completed quickly and reliably.

Conclusion: Strapping tool explanation & instructions

A strapping tool is an indispensable tool in transport and packaging logistics. Manual strapping tools are ideal for small businesses or occasional use. Following the strapping tool instructions will ensure safe, efficient, and professional work . Always ensure you use the correct strap and perform regular maintenance and safety checks .

Would you like a free initial consultation on the products in the Sandax range ? Simply fill out this form.: