01/05/2025
Load securing for big bags: Safety and efficiency in transport
Transporting big bags presents freight forwarders and shippers with unique challenges. Due to their flexible shape and variable capacity, they require special securing to prevent accidents, damage, and legal consequences. In this article, we provide an overview of the most important measures for securing big bags.
Legal basis and standards
Load securing is regulated by law and subject to various regulations, including the provisions of the German Road Traffic Act (StVO), the German Road Traffic Licensing Regulations (StVZO), and the VDI 2700 series of standards . There are also European guidelines and industry-specific recommendations addressing the correct securing of loads. Violations of these regulations can result in fines, driving bans, or, in the worst case, accidents with significant property damage and personal injury .
Challenges in securing big bags
Big Bags (also called FIBCs - Flexible Intermediate Bulk Containers) are fundamentally different from rigid transport goods . They are:
- Flexible and deformable, allowing them to shift while driving.
- Often loaded asymmetrically, which can affect stability.
- Sensitive to damage, especially from sharp edges and rough surfaces.
All these factors require special securing techniques to ensure safe and efficient transport.
Methods for securing loads
The correct load securing of big bags is based on several basic principles:
1. Form-fitting loading
The simplest and most effective method is form-fitting loading . This means that the big bags are placed seamlessly against each other and against the edges of the truck. This prevents slipping and reduces the need for additional securing elements .
2. Use of anti-slip mats
Since big bags are often transported on slippery truck floors , the use of anti-slip mats is recommended. These increase grip and minimize the risk of slipping.
3. Securing with lashing straps and nets
If a form-fitting loading is not possible , the big bags should be secured with lashing straps . The following points should be observed::
- Belts must be used with the correct tensile force (LC value).
- The fastening should be diagonal or cross-shaped to optimally stabilize the load.
- Additional nets can prevent the big bags from expanding upwards or tipping to the side.
4. Securing with partition walls or pallets
For partially loaded trucks or unevenly distributed loads, partition walls or pallets can be used . These stabilize the load and prevent uncontrolled movement .
Practical tips for implementation
- Regular checks : Before every trip, the fuse must be checked and repaired if necessary.
- Training and instruction : Drivers and loaders should be trained to secure the load correctly.
- Documentation of load securing : Photos and reports help to prove compliance with regulations in the event of inspections or accidents.
FAQ: Load securing for big bags
What regulations apply to securing big bags during transport?
Big bags are subject to DIN EN 12195-1, VDI 2700 Part 4, and the German Road Traffic Act (StVO) . The load must be secured so that it does not slip or tip over, even during sudden braking, sudden evasive maneuvers, or vibrations.
Which methods are particularly effective for securing big bags in trucks?
Big bags should be loaded with a tight fit —that is, next to each other without gaps and, if possible, against the front wall . Anti-slip mats and sturdy pallets also help prevent movement. If gaps cannot be avoided , lashing straps (overlap or diagonal lashing) and, if necessary, nets or partitions should be used.
Is it permitted to stack big bags on top of each other?
Stacking is only permitted if the manufacturer's instructions expressly permit it and the bottom layer safely supports the weight. In practice, it is recommended not to stack big bags , as the top layer can slide sideways or tip over, increasing the risk of accidents.
How are big bags secured for transport on a low-loader or truck?
For transport on low-loaders or trucks, a combination of form-fitting loading, lashing straps with sufficient lashing force (observe the LC value), anti-slip mats , and – if available – nets or partitions is necessary. Big bags should not protrude beyond the edge of the loading area.
What are the most common mistakes when securing big bags?
Common mistakes include loading on dirty or slippery surfaces, uneven distribution , missing anti-slip mats, straps that are too loose, insufficient securing of individual items or stacking without approval.
Does the transport security of big bags have to be documented?
Yes, it is recommended to document the load securing measures (photos, reports) in order to have proof of proper securing in the event of inspections or accidents.
Conclusion on load securing for big bags
The safe transport of big bags requires sophisticated load securing to avoid accidents and economic losses . A combination of form-fitting loading , lashing devices, anti-slip mats, and protective devices can significantly improve transport stability. Conscious use of these securing methods not only ensures legally compliant transport but also increases road safety.