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09/04/2024

Lager mit Kartons und Gabelstapler

Securing loads on pallets: An indispensable guide

In the logistics and transport industry, securing goods plays a key role in preventing damage and ensuring road safety at all times. Proper load securing on pallets is essential. In this blog post, we explore best practices and methods for ensuring safe and efficient load securing .

Why is load securing so important?

Securing loads, especially on pallets, is not only a legal requirement but also serves to protect goods, vehicles, drivers, and all other road users. Inadequately secured loads can lead to loss, damage, and, in serious cases, accidents . Therefore, it is important to properly secure loads to minimize risks.

Secure barrels and goods on pallets

Securing drums and other goods on pallets requires special attention, as they present unique challenges due to their shape and contents. Here are some effective methods and techniques:

  1. Use of appropriate strapping materials : To secure drums and other goods on pallets, appropriate strapping or tensioning belts should be used. These materials help keep the load stable and secure on the pallet.
  2. Correct load arrangement : Drums should be placed close to the ground and, if possible, in the center of the pallet to ensure a low center of gravity. Drums should be stacked closely together and, if necessary, in multiple layers for increased stability.
  3. Use interlayers : To protect goods and increase stability, interlayers made of cardboard, wood, or plastic can be used. These help distribute pressure evenly and increase friction. Anti-slip mats can also be used effectively.
  4. Apply edge protection : To prevent damage to the packaging or goods caused by strapping or tensioning belts, edge protection should be applied to the edges. This also helps stabilize the load.
  5. Transport securing for Euro pallets : When using Euro pallets, ensure that they are in good condition and that the load can be optimally placed on them. The pallets should be free of defects or flaws, as these can pose a significant risk during transport. Special pallet securing devices such as anti-slip mats, etc., can provide additional security.

Request & order strapping from Sandax

PET strapping tape 12 x 0.6mm HQ, 2,500m per roll
This green, waffle-shaped PET strapping is of machine quality and is therefore extremely versatile. In addition to strapping individual packages , it is also ideal for pallet strapping single- or multi-layer packages , particularly those with light to medium weights. Compared to PP strapping, PET straps have a significantly lower elongation of only around 15 percent and greater tear and splice resistance . Thanks to its high stiffness, it can also be easily fed under pallets. The linear breaking force of this PET strap, which basically depends on the strap thickness and width, is around 272 kg. Due to its narrow width, it is suitable for most manual and automatic strapping tools, such as a reel tensioner or a battery-powered strapping tool suitable for PET straps. The tape can also be loaded into a dispenser , which greatly aids handling. This requires that the dispenser is suitable for tape rolls with a core diameter of 406 mm . To reinforce the edges of particularly delicate outer packaging, we recommend using suitable edge protectors made of metal, plastic, or even particularly inexpensive cardboard . This is useful for bulk orders and storage: 48 of these rolls fit on each pallet.

€76.16*
PET strapping tape 12 x 0.7mm HQ, 2,500m per roll
This high-quality PET strapping combines high strength and flexibility , making it the ideal solution for a wide range of packaging needs . With a width of 12 mm and a thickness of 0.7 mm , this strap offers excellent tensile strength, ensuring your loads remain secure and secure during transport and storage. Each roll contains 2,500 meters of strapping , making it a cost-effective choice for industrial applications , from light to heavy loads. The PET material not only offers superior strength but is also resistant to weather, chemicals and abrasion. Whether you're in the mail order, manufacturing, or warehousing industries, our PET strapping ensures your products are securely fastened. Furthermore, the use of PET, a recyclable material , contributes to an environmentally friendly packaging solution . Secure your loads efficiently and reliably with our PET strapping . Technical data for PET strapping 12 x 0.7mm Type : PET strapping (polyester strap), green Width : 12mm Thickness : 0.7mm Length : 2,500 m per roll Material : Polyester (PET) – very tensile and tear-resistant, chemical and weather-resistant Color : Green – ideal for clear visual differentiation in warehouse and shipping Core diameter: 406 mm (common for PET rolls) Advantages of PET strapping ✅ High tensile and tear strength : Secures your load reliably – even with medium loads ✅ Weather and chemical resistant : Ideal for demanding use in logistics and industry ✅ Recyclable and durable : Sustainable packaging solution with PET advantages ✅ Flexible and easy to handle : Gentle on sensitive surfaces, easy to use ✅ Cost-effective : 2,500m per roll – fewer roll changes, high cost-effectiveness ✅ Automatic & manual compatible : Perfect for semi- or fully automatic as well as manual strapping tools Areas of application This green PET strapping is suitable for numerous applications: Strapping of pallets in the storage and shipping area Bundling of cardboard boxes, components or wooden items Securing medium loads in transport or logistics centers Replacement for steel strapping for lighter goods – significantly lighter and more flexible Conclusion With this 12 × 0.7 mm PET strapping, you get an extremely durable, flexible, and economical PET strapping tape in a convenient roll . Especially the green PET strapping impresses with its robustness, reliability, and durability – ideal for commercial applications in warehousing, shipping, and transport.

From €73.78*
PP band black, 5x0.47mm, 200 mm core
PP strapping band black, 5x0.47mm, 200 mm core embossed, black, 5,000m per roll, Tearing force approx. 70kg, 2 rolls per carton, 60 rolls per pallet Customs tariff number: 3920.20.80

€47.60*
Sandax PES woven, 19 mm, approx. 750 daN, 500 m per roll
Sandax PES strapping is the professional solution for your packaging and transport needs. The woven strapping has a width of 19 mm and an approximate breaking load of approximately 750 daN, providing the strength you need to secure your load during any transport. Use this reliable woven strapping for all your packaging and transport tasks and enjoy the peace of mind that your goods are safe and sound.

€45.22*
PP tape black, 16x0.90mm, 406 mm core
PP strapping band black, 16x0.90mm, 406 mm core 1,500 m per roll, approx. 338 kg tear strength, Black, 48 rolls per pallet, Customs tariff number: 3920.20.80

€59.50*
Sandax PES woven, 16 mm, approx. 600 daN, 600 m per roll
Sandax PES strapping is the professional solution for your packaging and transport needs. The woven strapping has a width of 16 mm and an approximate breaking load of approximately 600 daN, providing the strength you need to secure your load during any transport. Use this reliable woven strapping for all your packaging and transport tasks and enjoy the peace of mind that your goods are safe and sound.

€47.60*
PP tape black, 10x 0.55mm, 200mm core
PP strapping tape black, 10x 0.55mm, 200mm core embossed, 3,000m per roll, linear tearing force approx. 115 KG, 2 rolls per carton, Customs tariff number: 3920.20.80

€47.60*
Sandax PES woven, 19mm, approx. 600daN, 600m per roll
Polyester strapping band - 19 mm - approx. 600 daN - 600 m per roll - 76 mm core - VE=2 rolls/box, 108 rolls/pallet

€47.60*
Sandax PES woven, 13 mm, approx. 375 daN, 1100 m per roll
Sandax PES strapping is the professional solution for your packaging and transport needs. The woven strapping has a width of 13 mm and an approximate breaking load of 375 daN, providing the strength you need to secure your load during any transport. Use this reliable woven strapping for all your packaging and transport needs and enjoy the peace of mind that your goods are safe and sound.

€49.98*
PET tape 19x0.8mm HQ, tensile strength approx. 650kg, 1200m per roll
When it comes to secure strapping and transport securing of pallets, cartons, boxes or machines, the PET strapping from Sandax in the dimension 19 x 0.8 mm is the ideal choice. This high-quality PET strap was designed for demanding applications where both high tensile strength and cost-effectiveness are required. With a tensile strength of approximately 650 kg and a roll length of 1,200 m, the PET strapping offers an excellent combination of stability and flexibility . The green color coding not only ensures visual recognition in the warehouse but also complies with common industry standards . Whether in the warehouse, shipping center, production, or wholesale – this tape reliably fulfills its task: fixing and securing your goods – safely, quickly, and efficiently. Technical data at a glance Product type : PET strapping band HQ (High Quality Band for fully automatic machines, GP DX green, embossed) Material : Polyester (PET – polyethylene terephthalate) Width : 19 mm Thickness : 0.8 mm Roll length : 1,200 meters per roll Color : Green Tearing force : approx. 650 kg Core inner diameter : 406 mm Use : Manual or mechanical (semi-automatic / automatic) Packaging units : Duplex pallets of 48 rolls Your advantages with the Sandax PET strapping ✅ High tear strength and security : With a tear strength of approx. 650 kg, this PET strapping is ideal for medium to heavy packages. ✅ Optimal handling – manual or mechanical : Thanks to the 406 mm core diameter, the PET strap can be processed on standard dispensers and in semi-automatic or automatic strapping machines – ideal for high cycle times. ✅ Weather and UV resistant : Unlike steel strapping, PET strapping is corrosion-free, moisture-resistant and UV-resistant – perfect for outdoor storage or sea transport. ✅ Safe to use : Unlike steel strapping, PET strapping does not have sharp edges – this reduces the risk of injury to employees and prevents damage to the goods. ✅ Economical and sustainable : The belt is recyclable and produces less waste compared to alternatives such as steel or composite belts. This makes it an ideal choice for environmentally conscious companies. Typical applications of PET strapping Industry & Manufacturing : Securing machines, spare parts or large containers during internal transport. Logistics & Freight Forwarding : Securing pallets, IBC containers, wire mesh boxes or stacks of cardboard boxes during transport. Packaging industry & wholesale : Reliable strapping of products for storage and shipping at home and abroad. Export & Overseas Transport : Due to its UV and moisture resistance, the PET strap is ideal for long-distance transport and changing climates. Application note for PET strapping Can be processed manually with clamping tool and sleeves Compatible with many strapping machines (semi- or fully automatic) Recommended for use with 406 mm core dispensers or tape dispensers Can be combined with locking sleeves, webbing buckles or welding techniques (depending on the system) Why PET strapping instead of steel strapping? PET strapping is the modern alternative to steel strapping – lighter, safer, cheaper and better for the environment . With a similar breaking load , better recovery force and less risk of injury, PET tape is now standard at many well-known companies. Buy PET strapping now – directly from Sandax If you are looking for a high-quality, economical and versatile PET strap , this is Sandax PET strapping 19 x 0.8 mm HQ – 1,200 m per roll is the right choice.

From €90.44*
PET tape 15.5 x 0.7mm HQ, 1,750m per roll
PET strapping bands have a wide range of uses, but are especially suitable for the secure and stable strapping of freight during transport . Packaging gains considerable stability with PET strapping, and multi-layer packages can also be securely tied together with it to prevent them from tipping over . With a linear breaking strength of approximately 420 kg , this PET strap is particularly tear- and splice-resistant . With an elasticity of around 15 percent, this is much stiffer and less flexible than comparable woven strapping . This makes it much easier to guide under pallets than other strapping types. The easiest way to strap is with the help of a strapping dispenser and a standard battery-operated strapping tool or reel tensioner. Thanks to its diamond-shaped embossing, this green strapping is much more slip-resistant and has a better grip than smooth plastic straps. For particularly sensitive or unstable outer packaging, the additional use of edge protectors is recommended . These can be made of hard cardboard, metal, or plastic and are placed on the edges of the outer packaging before the strap is pulled over it. Incidentally , up to 52 rolls can be stacked on a pallet to save space . Technical data at a glance Width : 15.5 mm Thickness : 0.7 mm Length per roll : 1,750 m Material : Polyethylene terephthalate (PET) Color : PET strapping green Tear resistance : High – for medium to heavy packages Surface : Textured surface for better grip Compatibility : Suitable for handheld devices & machines Packaging unit : 1 roll per carton / 52 rolls per pallet Your advantages with PET strapping ✅ PET tape with high tensile strength and elasticity ✅ Particularly robust against temperature fluctuations and weather ✅ Highly visible and recyclable due to green color ✅ Does not splinter like steel band – safer to use ✅ Easy handling compared to steel strapping ✅ Ideal for companies with high packaging volumes ✅ Very good workmanship with manual or battery-operated strapping tool ✅ Gentle on products, reducing transport damage Typical applications of PET tape Transport securing on pallets – load securing in storage & shipping Industry & Production – for securing the transport of heavy goods Replacement for steel band – cost-effective & safe Strapping of cardboard boxes, plastic boxes and other containers Mechanical strapping in packaging lines Conclusion on PET strapping 15.5mm x 0.7mm The 15.5mm wide and 0.7mm thick PET strap is the ideal solution for secure, durable, and sustainable strapping . Made from high-quality green polyester, this PET strapping combines maximum tensile strength with flexibility. With a length of 1,750 m per roll, it is ideal for use in logistics, industry, mail order, and manufacturing . The green PET strapping band is ideal for securing heavy loads such as pallet goods, machinery or building materials during transport – both manually and in semi- or fully automatic strapping systems .

From €70.21*
PET tape 12.5 x 0.7 mm, 2200 m per roll
Our high-quality PET strapping, measuring 12.5 mm wide and 0.7 mm thick, combines strength and efficiency in a premium product. Each roll comes with 2200 meters of strapping, ideal for extensive packaging and bundling needs. This heavy-duty strapping is perfect for applications requiring both high tensile strength and durability, offering a reliable solution for industrial, commercial, and shipping applications.

From €71.40*
San 85 HM "Hot Melt", 25 mm, approx. 850daN, 500m per roll
Introducing San 85 HM " Hot Melt " – a strapping band made of multiple bonded textile fibers. This product is 25 mm wide with an incredible breaking load of approximately 850 daN and comes in a 500 m roll. It offers everything you expect from a strapping product : quality, durability, and reliability.

€45.22*
PP tape black in dispenser box 12x0.5mm
PP strapping tape black in dispenser box 12x0.5mm Linear tear force approx. 120kg, embossed, 1,000m per donation box, VE=1 donation box Pallet of 90 dispenser boxes Customs tariff number: 3920.20.80

€30.94*
Sandax PES woven, 25mm, approx. 1,000daN, 500m per roll
Polyester strapping tape - 25 mm - approx. 1000 daN - 500 m per roll - 76 mm core - VE=2 rolls/carton, 72 rolls/pallet

From €55.93*
PP tape black, 12x0.63mm, 200mm core, tensile strength approx. 146kg, 3,000m per roll
PP strapping black, 12x0.63mm, 200mm core, tensile strength approx. 146kg, 3,000m per roll embossed, 3,000m per roll, linear tearing force approx. 146 KG, 2 rolls per carton, 60 rolls per pallet Customs tariff number: 3920.20.80

€53.55*
PP tape black, 12x0.55mm, 200mm core, tensile strength approx. 133kg, 3,000m per roll
The black PP strap from Sandax is the ideal solution for professional packaging and strapping applications . This high-quality PP strapping impresses with its durable material , making it perfect for reliably securing all types of packages . With a length of 3,000 meters per roll and a strong tensile strength of approximately 133 kg, the strap offers both cost-effectiveness and security in one product. Features and advantages of PP strapping ✅ High-quality PP material : The strap is made of durable polypropylene, which ensures secure strapping even under demanding transport and storage conditions. ✅ Robust dimensions : With a width of 12 mm, a thickness of 0.55 mm and a 200 mm core, this strapping band is ideal for a wide variety of strapping machines and manual applications. ✅ High tear resistance : The PP strapping can withstand a load of up to 133 kg and thus ensures a firm hold even with heavy packages. ✅ Striking color : The black PP strapping band offers good visibility and is particularly suitable for optical labeling or for separating different types of packaging. ✅ Large volume rolls : With 3,000 m per roll, you benefit from practical storage and effective use in your company. Technical details of PP strapping Material : Polypropylene (PP) Color : Black Width : 12 mm Thickness : 0.55 mm Core : 200 mm Length : 3,000 m (stamped) Linear breaking force : approx. 133 kg Packaging : 2 rolls per carton, 60 rolls per pallet Customs tariff number : 3920.20.80 Application areas of PP strapping Secure strapping of cartons, pallets and packages in shipping and storage Packaging processes in industry, trade and production Suitable for manual strapping and common strapping machines Ideal for internal transport and stabilization of goods Buy PP strapping at Sandax – quality that convinces Rely on the proven black PP strapping from Sandax , which combines robustness, durability, and convenient handling. Thanks to its high tear resistance and ideal dimensions, this strapping is an efficient and economical choice for your packaging needs .

€51.17*
Sandax PES woven, 32 mm, approx. 1,650 daN, 300 m per roll
Sandax PES strapping is the professional solution for your packaging and transport needs. The woven strapping has a width of 32 mm and an approximate breaking load of 1650 daN, providing the strength you need to secure your load during any transport. Use this reliable woven strapping for all your packaging and transport tasks and enjoy the peace of mind that your goods are safe and sound.

From €61.88*
Sandax PES woven, 19 mm, approx. 1100 daN, 400 m per roll
Sandax PES strapping is the professional solution for your packaging and transport needs. The woven strapping has a width of 19 mm and an approximate breaking load of 1100 daN, providing the strength you need to secure your load during any transport. Use this reliable woven strapping for all your packaging and transport tasks and enjoy the peace of mind that your goods are safe and sound.

From €48.79*
Sandax HM "Hot Melt", 19 mm, approx. 725 daN, 500m per roll
Introducing San HM " Hot Melt Strapping " – the strapping consists of several bonded textile fibers. This strapping has a width of 19 mm with an incredible breaking load of approximately 725 daN and comes in a 500 m roll. It offers you everything you expect from a strapping product: quality, durability, and reliability.

€40.46*
San HM "Hot Melt", 19 mm, approx. 550 daN, 600m per roll
Introducing San HM " Hot Melt Strapping " – the strapping consists of several glued textile fibers. This strapping has a width of 19 mm with an incredible breaking load of approximately 550 daN and comes in a 600 m roll. It offers you everything you expect from a strapping product: quality, durability, and reliability.

From €35.70*
Sandax HM "Hot Melt", 25 mm, approx. 950 daN, 500m per roll
Introducing San HM " Hot Melt Strapping " – the strapping consists of several bonded textile fibers. This product is 25 mm wide with an incredible breaking load of approximately 950 daN and comes in a 500 m roll. It offers everything you expect from a strapping product: quality, durability, and reliability.

€45.22*
Sandax HM "Hot Melt", 35mm, approx. 1,400daN, 150m per roll
Hot Melt strapping - 35mm - approx. 1400daN - 150m per roll - 76mm core - VE=7 rolls/box, 210 rolls/pallet

From €45.22*
PET tape 19x1.0mm HQ, tensile strength approx. 800kg, 1,000m per roll
Our high-quality 19x1.0mm PET strapping offers an outstanding combination of strength and efficiency for your packaging and bundling needs. With an impressive tensile strength of approximately 800kg, this strapping is ideal for heavy-duty and demanding applications. Each roll contains 1,000 meters of durable strapping. This premium product is characterized by its resistance to weather and chemicals, making it an excellent choice for use in a wide variety of environments. Whether in logistics, agriculture, or construction, our PET strapping reliably secures your load and supports the efficient handling of your goods.

From €73.19*

Secure the pallet correctly

In addition to securing the load on the pallet itself, the pallet must also be properly secured in the transport vehicle. Loading beams , lashing straps, or even dunnage bags are suitable for this purpose to prevent the pallet from being damaged by accidental tipping . It is essential that the pallet cannot slip or tip over, even in curves or on bumpy roads.

Conclusion on pallet securing

Proper load securing on pallets , especially drums, is a crucial factor for safety and efficiency in transport. Following the best practices outlined above can significantly reduce the risk of damage and accidents . Investing in high-quality securing equipment and training your staff in load securing will pay off in the long run.

FAQ: Securing loads on pallets

How do you properly secure goods on a pallet?

Optimal securing of goods on pallets is achieved through the use of suitable strapping materials such as tension belts or strapping made of PP or PET. In addition, the load can be tightly wrapped with stretch film or shrink film. It is crucial that the goods are stacked as tightly and securely as possible, with heavy goods placed at the bottom and lighter goods at the top, and that intermediate layers or anti-slip mats provide additional stability. Edge protection profiles prevent damage to the packaging and goods.

What should be considered when securing drums on pallets?

Drums must always be placed centrally and close to the ground on the pallet, with as little space as possible between individual drums . The use of certified drum securing systems and robust lashing straps guarantees secure fastening . Solutions certified according to DIN EN 55415 and EUMOS 40509 , as well as environmentally friendly reusable systems made of durable polyester , are ideal. For special requirements, a combination of PET and composite straps and suitable accessories can be useful.

What methods are there for securing palletized goods?

There are three main methods : positive load securing (stacked loads seamlessly), frictional load securing ( lashing down , e.g., with tensioning straps to increase friction ), and combined load securing. Strapping, stretching, and shrinking are also standard processes, often combined to ensure maximum security .

What is the difference between strapping and stretching?

Strapping involves tightly wrapping a band (e.g., made of PP, PET, or steel) over the goods and underneath the pallet, creating high friction resistance and a compact bond. Stretch wrapping involves tightly wrapping the pallet with an expandable PE film , which holds all layers of goods together and also protects against dust and moisture. The combination of both methods offers maximum security.

Which tools are recommended for securing loads on pallets?

Depending on the cargo, the following tools are recommended : lashing straps, clamping bars , anti-slip mats, edge protection angles , pallet liners, stretch or shrink film, and special drum securing systems. For heavy or dangerous loads , always check that the securing equipment complies with DIN standards and legal regulations .

What should you pay attention to when using Euro pallets?

Euro pallets must be undamaged, standardized, and intact . Damage such as cracks or missing boards increases the risk of accidents – defective pallets must not be used . The correct condition of the pallet is required by law and essential for transport safety.

Are there legal regulations for securing loads on pallets?

Yes, transport on public roads is subject to, among other regulations, the VDI guidelines 2700 ff and European standards such as DIN EN 55415. Furthermore, all loads must be secured so that they cannot slip, tip over, or fall from the loading area during normal transport . Violations can result in heavy fines.

How can I prevent pallet goods from slipping during transport?

Slipping is prevented by a combination of tight stacking (form-fitting), intermediate layers, anti-slip mats, and the use of stretch film or strapping, which presses the goods tightly against the pallet and secures them .

10-point checklist for load securing

Download our free PDF checklist with 10 important points for load securing .

Download load securing checklist